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Picture this: a sun-drenched afternoon, the smell of grilled chicken thighs wafting through the air, and the sound of laughter from friends and family gathered around the picnic table. The centerpiece of this idyllic scene? The ULTIMATE Grilled Chicken Thighs Sandwich with Brioche Buns and Chipotle Mayo. This mouthwatering delight is not just a meal; it's an experience that brings people together, igniting taste buds and creating lasting memories. This grilled chicken thighs sandwich—crafted with juicy chicken thighs, crisp brioche buns, and a tantalizing chipotle mayo—is the epitome of comfort food. Whether you're hosting a backyard barbecue or simply looking for a quick and satisfying lunch, this recipe checks all the boxes. Simple to prepare, packed with flavor, and sure to delight even the most discerning eaters. Table of Contents The Importance of a Great Sandwich with Chicken Thighs Recipe Card Nutrition Information Why You'll Love This Recipe Key Ingredients and Substitutions How to Make The ULTIMATE Grilled Chicken Thighs Sandwich (Step-by-Step) Expert Tips for Success Variations and Customizations Storage and Reheating Instructions Serving Suggestions Frequently Asked Questions (FAQs) Related Recipes The Importance of a Great Sandwich with Chicken Thighs Sandwiches have a unique way of uniting flavors and textures, making them a beloved choice for meals around the world. They are not just convenient but also versatile, allowing endless combinations of ingredients. The ULTIMATE Grilled Chicken Thighs Sandwich with Brioche Buns and Chipotle Mayo embodies this spirit, combining juicy chicken thighs, crispy bacon, and vibrant toppings, all nestled in soft, toasted brioche buns. Each bite offers a delightful crunch and an explosion of flavors, turning an ordinary meal into an extraordinary experience. Recipe Card Recipe Name: The ULTIMATE Grilled Chicken Thighs Sandwich Description: Juicy chicken thighs topped with delicious sandwich fillings, all stuffed between crisp brioche buns. This grilled chicken thighs sandwich is easy to make and flavorful without frying the chicken thighs. Prep Time: 15 minutes Cook Time: 15 minutes Total Time: 30 minutes Servings: 4 sandwiches Calories: 592 per serving Ingredients List: Chicken Thighs: 4 x 5 oz / 150g boneless/skinless chicken thighs 1.5 tbsp olive oil 1 tbsp lime juice 1.5 tsp smoked paprika ½ tsp each of salt, onion powder, and garlic powder 1/4 tsp each: cayenne pepper, black pepper Sandwich Fillings: 4 brioche buns, toasted 8 slices of bacon, cooked 4 tbsp chipotle mayo 4 lettuce leaves 3 tomatoes, sliced Crispy fried onions to preference Notes: Marinating the chicken thighs for longer (up to overnight) is best, but even 15 minutes works. Bring the chicken thighs to room temperature before frying to avoid them becoming chewy. Brioche buns add sweetness that balances the spice of the chicken thighs and chipotle mayo. Nutrition Information Serving Size: 1 sandwich Calories: 592 Sugar: 4.29g Sodium: 1131mg Fat: 32.21g Saturated Fat: 7.14g Unsaturated Fat: 12.42g Trans Fat: 0.067g Carbohydrates: 24.36g Fiber: 2g Protein: 48.78g Cholesterol: 205mg Why You'll Love This Recipe Quick and Easy With a total prep and cook time of just 30 minutes, this recipe is perfect for weeknight lunchs or last-minute gatherings. The straightforward steps make this dish accessible for both novice and experienced cooks. In a busy world, being able to prepare a delicious meal featuring chicken thighs in such a short time is a true game changer. Flavor-Packed The marinade infuses the chicken thighs with a smoky and slightly spicy flavor that will tantalize your taste buds. The combination of smoked paprika, garlic, and lime juice not only enhances the natural flavor of the chicken thighs but also brings a complexity that elevates the entire dish. The chipotle mayo adds an additional layer of creaminess and spice that ties everything together beautifully. Customizable Feel free to add your favorite toppings or switch up the ingredients to suit your palate. This sandwich is highly adaptable; whether you prefer spicy, tangy, or savory, you can adjust the recipe to make it your own. Want to add a slice of cheese or a scoop of guacamole? Go for it! The possibilities are endless, and each variation can result in a new favorite. Family-Friendly This sandwich is a hit with both kids and adults, making it an excellent choice for family meals. Its approachable flavors and satisfying sandwich fillings are sure to please everyone at the table, making it a go-to for family lunchs. Plus, it’s a fun dish that can involve kids in the kitchen—letting them assemble their own sandwiches can spark their culinary creativity. Budget-Friendly Utilizing affordable ingredients ensures you can whip up this delicious chicken thighs sandwich without breaking the bank. Chicken thighs are generally more economical than breasts, and the remaining ingredients are pantry staples. This makes it not only delicious but also a practical choice for families looking to enjoy a hearty meal without overspending. Key Ingredients and Substitutions Chicken Thighs Chicken thighs are the star of this dish, providing moisture and rich flavor. Their higher fat content makes them particularly forgiving when it comes to cooking, ensuring they remain juicy and tender. The inherent richness of chicken thighs also means they can stand up to bold flavors without being overwhelmed. However, if you prefer chicken breasts, you can substitute them. Just ensure they are boneless and skinless, and remember they will cook slightly quicker than chicken thighs. If you are looking for a healthier option, consider using skinless chicken breasts marinated in the same flavorful mixture. Brioche Buns These brioche buns add a touch of sweetness that perfectly balances the spiciness of the chipotle mayo. Their soft texture creates a delightful contrast with the crispy toppings. The slight sweetness in the brioche buns complements the savory elements of the sandwich and enhances the overall flavor experience. If you can't find brioche buns, feel free to use other types of burger buns or even whole-grain bread for a healthier twist. A ciabatta roll or sourdough could also work beautifully, adding a different texture and taste. Chipotle Mayo This condiment elevates the sandwich with its creamy, spicy kick. Chipotle mayo is a game changer, turning an ordinary sandwich into something extraordinary. It enhances the overall flavor profile, adding a rich, smoky essence that complements the chicken thighs beautifully. If you're looking for a lighter option, you can substitute it with regular mayonnaise mixed with a bit of hot sauce, or even Greek yogurt with spices for a tangy kick. For a more adventurous flavor, consider adding a splash of lime or lemon juice to the mayo for extra zest. How to Make The ULTIMATE Grilled Chicken Thighs Sandwich (Step-by-Step) Step 1: Prepare the Chicken Thighs Begin by flattening the chicken thighs to a uniform thickness. This helps them cook consistently and stay moist. Place the thighs between two pieces of cling film and use a rolling pin or mallet to pound them gently. This step is crucial; unevenly thick chicken thighs can lead to parts being overcooked while others are undercooked. The goal is to create a uniform thickness of about 1 inch, which allows for even cooking and a tender result. Step 2: Marinate the Chicken Thighs In a large bowl, whisk together olive oil, lime juice, smoked paprika, salt, onion powder, garlic powder, cayenne pepper, and black pepper. This marinade not only adds flavor but also tenderizes the chicken thighs. The acidity from the lime juice helps break down the proteins, making the chicken thighs more tender and flavorful. Add the chicken thighs, ensuring they are completely coated in the marinade. Cover the bowl and let it marinate for at least 15 minutes, or up to overnight in the refrigerator. The longer you marinate, the more flavorful your chicken thighs will be, so if you can plan ahead, it’s worth it. Step 3: Grill the Chicken Thighs Preheat your griddle pan or cast-iron skillet over medium-high heat. The key to achieving those beautiful grill marks is a hot cooking surface. Remove the chicken thighs from the marinade and let them come to room temperature for about 15 minutes. This helps ensure even cooking and improves the texture. Place the chicken thighs on the hot pan and grill for 4-5 minutes on each side until they are charred and cooked through. Ensure the internal temperature reaches 165°F (75°C) for safe eating. Letting the chicken thighs rest for a few minutes after grilling helps retain the juices, resulting in a more succulent bite. Step 4: Toast the Brioche Buns While the chicken thighs are grilling, toast the brioche buns in a separate pan until they are golden brown. This adds a delightful crunch to the sandwich and helps prevent the brioche buns from becoming soggy. You can brush the insides of the brioche buns with a little butter before toasting for an extra layer of flavor. A hot, crispy brioche bun paired with juicy chicken thighs creates a perfect balance of textures. Step 5: Assemble the Sandwich Start with the bottom brioche bun and spread a generous layer of chipotle mayo. The mayo not only adds creaminess but also enhances the flavor profile of the sandwich. Layer on the lettuce, tomato slices, crispy bacon, and grilled chicken thighs. Top it off with crispy fried onions for added texture and flavor before placing the top brioche bun on. Each layer should be thoughtfully placed to create a balanced bite, ensuring that every mouthful is a harmonious blend of flavors and textures. Step 6: Serve and Enjoy Slice the sandwich in half for easier handling, serve it with your favorite sides, and enjoy the burst of flavors with each bite! The combination of tender chicken thighs, crispy bacon, fresh vegetables, and zesty chipotle mayo creates a symphony of flavors that will leave you craving more. Consider serving the sandwiches with a side of pickles or a refreshing drink to complete the experience. Expert Tips for Success Don’t Skip the Marinade Allowing the chicken thighs to marinate not only enhances the flavor but also helps tenderize the meat. The marinade seeps into the chicken thighs, infusing them with delicious flavors that make each bite more enjoyable. If you're short on time, even a quick 15-minute marinade can make a difference, but for the best results, plan ahead and let it marinate longer. Use a Meat Thermometer For complete assurance that the chicken thighs are cooked through, use a meat thermometer. The internal temperature should reach 165°F (75°C). This simple tool can help you avoid the common pitfall of overcooking or undercooking your chicken thighs, leading to a juicy and perfectly cooked sandwich. Rest the Chicken Thighs After grilling, let the chicken thighs sit for a few minutes before cutting. This retains their juices, enhancing the tenderness of each bite. Resting allows the juices to spread throughout the meat, keeping it moist and tasty. Customize Your Sandwich Fillings Feel free to add avocado slices, jalapeños, or even cheese to elevate your sandwich experience. The charm of this recipe lies in its versatility; you can easily modify it to match your tastes or dietary requirements. Adding a slice of pepper jack cheese can provide an extra layer of creaminess and spice. Variations and Customizations Spicy Variation For those who love heat, add sliced jalapeños or increase the amount of cayenne pepper in the marinade. This will give your sandwich an extra kick, making it perfect for spice enthusiasts. You could also consider a spicy pickle as a topping for an additional layer of flavor. Herb-Infused Incorporate fresh herbs like cilantro or parsley into your chipotle mayo for a fresh twist. This addition not only boosts the flavor but also adds a pop of color to your sandwich, making it visually enticing. Veggie Delight Add grilled vegetables like bell peppers or zucchini for a healthier option. This not only boosts the nutritional value but also creates a colorful and visually appealing sandwich. Grilled corn or a few slices of avocado can also be delightful additions. Bacon Lover Double the bacon for an extra indulgent sandwich. The crispy, salty strips will create a delightful crunch that complements the other flavors perfectly. For a gourmet touch, consider using maple-glazed bacon for a sweet and savory combination. Storage and Reheating Instructions Storing Leftovers If you have leftover chicken thighs or assembled sandwiches, store them in an airtight container in the refrigerator for up to 3 days. It’s best to store the components separately to maintain the freshness of each ingredient. The chicken thighs can be enjoyed in salads, wraps, or even on their own as a protein-packed snack. Reheating To reheat, place the chicken thighs in a skillet over medium heat until warmed through. If reheating the entire sandwich, consider using an oven or toaster oven to maintain the brioche bun's crispiness. This method ensures that your sandwich retains its delightful texture while warming the ingredients. Serving Suggestions Pair your ULTIMATE Grilled Chicken Thighs Sandwich with: Sweet Potato Fries Their natural sweetness complements the sandwich perfectly. You can season them with a bit of salt and paprika for an extra kick. Baked sweet potato fries are a healthier alternative to regular fries and can be easily prepared at home. Coleslaw The crunch and tanginess of coleslaw provide a refreshing counterbalance. This classic side dish adds a delightful crunch and is easy to prepare ahead of time. Consider mixing in apples or raisins to add a sweet element. Potato Wedges Season them with herbs and spices for a hearty side. Baked potato wedges are a great alternative to fries and can be customized with various seasonings. Try adding garlic powder and rosemary for an aromatic touch. Simple Green Salad A light salad with vinaigrette can brighten up the meal. The freshness of the greens will cut through the richness of the chicken thighs sandwich, creating a balanced plate. Consider adding fruits like strawberries or mandarin oranges for added sweetness and color. Frequently Asked Questions (FAQs) Can I use Chicken Breast? Yes! Just ensure it's boneless/skinless and around the same weight (5 oz/150g per breast). They will cook slightly quicker than chicken thighs, so keep an eye on the cooking time to avoid overcooking. Chicken breasts can also be pounded to an even thickness for more consistent cooking. Can I make this sandwich ahead of time? You can marinate the chicken thighs a day in advance and grill them just before serving. However, it’s best to assemble the sandwich fresh to maintain the brioche bun's texture and the crispness of the ingredients. If you must prepare it in advance, consider storing the components separately. What if I don’t have a grill? A grill pan or cast-iron skillet can be used to achieve comparable results. Alternatively, bake the chicken thighs in the oven at 400°F (200°C) for about 20 minutes, flipping halfway through for even cooking. If you have an air fryer, that can also produce deliciously crispy chicken thighs. Can I freeze the Chicken Thighs? Yes, you can freeze marinated chicken thighs. Make sure to keep them in a bag that can withstand freezing. Thaw them in the refrigerator before grilling. This is a great way to prep meals in advance, allowing you to have flavorful chicken thighs ready to go on busy days. Related Recipes Spicy Chicken Sandwich: A fiery twist on the classic chicken thighs sandwich, featuring hot sauce and pepper jack cheese. Enjoy the cooking journey, and above all, delight in every flavorful bite! BBQ Pulled Chicken Sandwich: Tender pulled chicken thighs smothered in barbecue sauce, perfect for a casual gathering. This dish is great for feeding a crowd and can be made in a slow cooker for convenience. Cajun Chicken Avocado Sandwich: A flavorful sandwich with a kick, topped with creamy avocado and zesty Cajun spices. This recipe is a delicious way to incorporate bold flavors and healthy fats. The ULTIMATE Grilled Chicken Thighs Sandwich with Brioche Buns and Chipotle Mayo is not just a recipe; it’s a celebration of flavor, community, and the joy of cooking. With its juicy chicken thighs, crispy bacon, and delicious chipotle mayo, this sandwich promises to become a staple in your culinary repertoire. Whether you're preparing it for friends, family, or just treating yourself, you can't go wrong with this delightful dish. So grab your apron, fire up the grill, and get ready to impress everyone at the table with this incredible sandwich! The combination of flavors, textures, and aromas will create a memorable meal that you'll want to recreate time and time again. Take joy in the process, and don't forget to enjoy every scrumptious bite! As you share this sandwich with loved ones, you'll create not only a meal but also cherished moments that will linger long after the last bite.

The ULTIMATE Grilled Chicken Thighs Sandwich with Brioche Buns and Chipotle Mayo :

Juicy chicken thighs topped with delicious sandwich fillings, all stuffed between crisp brioche buns. This grilled chicken thighs sandwich is easy to make and flavorful without frying the chicken thighs.

  • Total Time: 30 minutes
  • Yield: 4 sandwiches 1x

Ingredients

Scale

A- Chicken Thighs:

  • 4 x 5 oz / 150g boneless/skinless chicken thighs
  • 1.5 tbsp olive oil
  • 1 tbsp lime juice
  • 1.5 tsp smoked paprika
  • ½ tsp each of salt, onion powder, and garlic powder
  • 1/4 tsp each: cayenne pepper, black pepper

B- Sandwich Fillings:

  • 4 brioche buns, toasted
  • 8 slices of bacon, cooked
  • 4 tbsp chipotle mayo
  • 4 lettuce leaves
  • 3 tomatoes, sliced
  • Crispy fried onions to preference

Instructions

–Prepare the Chicken Thighs

–Marinate the Chicken Thighs

–Grill the Chicken Thighs

–Toast the Brioche Buns

–Assemble the Sandwich

–Serve and Enjoy

 

Notes

 

  • Marinating the chicken thighs for longer (up to overnight) is best, but even 15 minutes works.
  • Bring the chicken thighs to room temperature before frying to avoid them becoming chewy.
  • Brioche buns add sweetness that balances the spice of the chicken thighs and chipotle mayo.

 

  • Author: Rihana Walker
  • Prep Time: 15 minutes
  • Cook Time: 15 minutes
  • Category: lunch
  • Cuisine: American

Nutrition

  • Serving Size: 1 sandwich
  • Calories: 592
  • Sugar: 4.29g
  • Sodium: 1131mg
  • Fat: 32.21g
  • Saturated Fat: 7.14g
  • Unsaturated Fat: 12.42g
  • Trans Fat: 0.067g
  • Carbohydrates: 24.36g
  • Fiber: 2g
  • Protein: 48.78g
  • Cholesterol: 205mg

Keywords: Grilled Chicken Thighs